Smoking Chambers for COLD and HOT smoking (STANDART package)

Smoking Chambers for COLD and HOT smoking ASC-1 (Automatic smoking chamber)

We presenting you modern automatic chambers (ASC STANDART package) equipped with equipment and components from leading manufacturers.

Advantages:

• KNOW-HOW (improvement) of the air duct in the area of the circulation fan area is allowed to increase the efficiency of the impeller by 20% (the speed of smoke-air mixture at the nozzles 30 m/s). Reducing the time of all the processes in comparison with European chambers. As a consequence of the reduction of heat loss by at least 1-2% even against similar imported analogues.
• Due to the modernization of the smoldering smoke generator chambers , we have improved the smoke-drying properties of the resulting smoke: increased its coloring and aromatic properties. Also it is made possible to significantly increase the density of the resulting smoke and eliminate the likelihood of fire chip. There is no fire in our smoke generators. We Guaranteed.

Overall performance of all chambers of the STANDART package execution: Made of stainless steel AISI 430, automatic control panel МР 200. The automatic smoke generator DGSCH-100A steel 430. Included exhaust fan. The motors drive of the impeller are controlled by a frequency converter. Soft-start and multiple speeds on all electric motors.

Additional options:

1.1-4.1 Universal smoke-cooking plant ASC 1-4 GK and HK.

Universal smoke-cooking plant ASC 1-4 GK and HK are designed for cold and hot smoking, drying, cooking, roasting, hot air roasting food etc.. Range of use – the production of meat products, fish products and other food products, technology that include any combination of heat treatment, drying and smoking.

Main technological and structural indicators

• production on the basis of components from the world’s leading companies of Germany, France, Italy, Poland
• technological support at all stages of the work
• limit reduction cycles of the product heat treatment.
• uniform exposure of heat treatment parameters (temperature, humidity, smoke, aerodynamic loading) at all points of the product loaded in the heat chamber
• full automation of all technological processes
• minimization of energy consumption
• adaptation to day-and-night service
• ease of equipment maintenance
• reliability of all components and automation
• minimization of heat losses during heat treatment of the product.

The LOADING rates of FISH PRODUCTION ON 1 Euroframe and the time of smoking on the automatic smoking chambers

Delivery package

Smoke generator DG

• designed to produce smoke-air mixture and feeding it into the chamber in the process of smoked products in automatic mode
• closed type 304 stainless steel
• to use chips from non-resinous types of wood and their mixtures
• moisture of wood chips is not limited (natural)
• recommended fraction of wood chips is 4-20 mm (extended range)
• filling of the chamber with smoke to a working concentration of 2-3 min
• automatic feeding wood chips with adjustable dosage
• automatic electric ignition of the wood chips
• automatic attenuation of smoldering wood chips
• air flow into the zone of “smoldering” through the closing valve and fine adjustment of the device for metered flow:

• Automatic air control valve (stroke is adjustable and fixed) in the area of “smoke intake” smoke generator:

• resin separation unit with the withdrawal of the resin concentrate via a water seal
• automatic smoke temperature control at output of the smoke generator with the display of parameters on the processor’s display, wherein:

• • integrated nozzle for washing in the area of “smoke intake” and resin separation unit
  • sliding valve cut-off wood chips before to sanitation of smoke generator

• approximate consumption of wood chips in the mode of active smoking – 3 kg/h

The photo on the right shows the degree of combustion of wood chips. Efficiency – 100%

The control panel МР-200

• It is ensured by the introduced basic heat treatment programs for all product groups
• all text messages are in English
• all set and valid parameters are permanently visible on the display (switching)
• product type and heat treatment phase
• temperature inside the chamber
• temperature inside the product
• relative humidity
• smoke temperature at the smoke generator outlet
• Program number
• process step number
• time of technological process step (remaining time)
• actual current time
• work of all executive mechanisms in real time
• waterproof, washable control panel
• programming through a glare-free film keyboard
• up to 40 programs at any time, it is possible to enter, change, save
• up to 30 technological steps in each program
• mode “delta-varka” (preset, automatically maintained value of the temperature difference in the chamber and in the center of the product to improve the quality of the product)
• access to creation and modification of programs is protected (the code is set by the staff)
• the possibility of programming, storing and transferring technological programs from the processor of one thermal chamber to the processor of another using a removable medium (Plug & Play)
• the possibility of expanding the functions of the program controller by the option “recorder and process archiver” with output to the computer

Technical characteristics of the automatic smoke chambers ASC  1-4

External evaporator for cold smoking systems

Due to the powerful external evaporator the opportunity to work with a humidity of 55% inside the smoking chamber and a temperature of up to 16 -18 ° C. Fast and efficient dehumidification and cooling of the products. Own production of evaporators and all nodes – complete quality control. In the photo on the right. Especially this evaporator operates effectively in the summer when the ambient temperature in the area about 30 ° C. But in the chamber is cold and dry air. Fast drying and smoking.

The built-in washing system with the foam generator or foam station

• foam generator – 24 l.
• mode “steaming chamber” before washing
• filling foam generator and adjusting it to a concentration of the washing liquid in manual mode
• 4 groups of built-in nozzles to supply the cleaning solution (washing, fan assemblies, valve, chimneys, air ducts and smoke generator)
• switching each group of nozzles for supplying washing liquid
• switching each group of nozzles for supplying water when washing the chamber after dissolution of the resin in the foam composition
• application of foam when washing open inner surfaces of the internal chamber with the spray of foam generator
• partial lock of open door when draining water after washing out of the chamber

Requirements for premises

• ceiling height – no less than 330 cm
• slope of the flooring under the base of the heat chamber, not more than 2% (1 cm at 1 meter of the floor)
• floors are made on the construction job in the workshop of the tray sewerage
• considered supply and exhaust ventilation of premises, including:

• the required mounting aperture:

5.1 Option. The control panel Mikster 1000

Optional touch panel Mikster Poland in 1000 (pictured below). More convenient, ergonomic and efficient. Which displays all the processes occurring in the chamber + easy visual perception of the process in graphs. + output to a personal computer on every panel.

• up to 99 programs at any time may enter, change, save
• up to 99 process steps in each program