Universal cameras for hot and cold smoking DUCOMASTER

Smoking Chambers for cold and hot smoking, drying, cooking, roasting, baking hot fish and seafood

Universal smoke-cooking equipment DUCOMASTER is designed for cold and hot smoking, drying, cooking, roasting, baking hot fish and seafood. Vertical hanging of any species of fish, smoking fillets on nets – in any way you can achieve a remarkable result. See product photos.

Features of DUCOMASTER:

• Drying
• Hot and cold smoking
• Smoking by liquid smoke
• Smoking in a continuous and closed system
• Cooking
• Roasting
• Hot Air Extinguishing

Advantages:

• High performance with minimum process losses;
• Computer management of technological process;
• Combined circulation system, combining the advantages of both closed-loop and flow-through systems;
• Automatic washing mode;
• Version made of stainless acid-resistant steel. High production reliability;

Completion and execution:

Efficiency and reliability of operation of DUCOMASTER units are ensured by using the best German materials and components. The chamber is made entirely of stainless steel and can be all-welded or prefabricated. The design of the chamber provides high strength and tightness. Thermal insulation of walls allows to achieve maximum energy savings in the process of work. The use of pneumatic actuators in the operation of actuators can significantly improve the reliability and trouble-free operation of the camera. The automatic cleaning of the camera is standard.

 

Computer Management:

The DUCOMASTER control system, the MR-1000 computer panel, is a constant and complete control of the process parameters with the output of information on the display.

• 40 programs of 30 technological steps each;
• control of the temperature inside the chamber and in the product;
• control and management of humidity;
• identification of malfunctions with the output to the control panel with service information, the possibility of individual programming;
• the divergence of the temperature values ​​inside the product along the width and height of the frame is not more than 1oC on any product.
• Easy operation with the control panel while programming the technological process and does not require special skills.

The LOADING rates of FISH PRODUCTION ON 1 Euroframe and the time of smoking on the automatic smoking chambers

Product	Processing type	Average product weight, gram	Loading type	Weight (kg / frame)	Average processing time, hours
Capelin	hot smoking	17	hanging	67	1-1,5
Mackerel	hot smoking	400	hanging	280	2,5-3
Mackerel	hot smoking	500	hanging	330	3
Trout (gutted BG)	hot smoking	300	hanging	190	2,5-3
Herring	hot smoking	250	hanging	170	2-3
Beluga (pieces)	cold smoking	2000	hanging	216	7
Sturgeon (pieces)	cold smoking	2000	hanging	216	7
Pink salmon (gutted)	cold smoking	650	hanging	234	8
Salmon (fillet)	cold smoking	1500	horizontal	96	4-6
Salmon (fillet)	cold smoking	2500	hanging	270	4-6
Halibut (whole gutted)	cold smoking	1250	hanging	225	8
Chum salmon (balyk)	cold smoking	1350	hanging	270	8
Capelin (whole)	cold smoking	17	hanging	82	6
Mackerel (carcass)	cold smoking	300	hanging	180	5-6
Bream	cold smoking	400	hanging	250	6

Heating chambers: electric, gas, steam, combined electro-steam.
The temperature setting range in the standard DUCOMASTER camera is up to 150oC, in the basic version.

Universal installations DUCOMASTER are equipped with a combined smoke circulation system, which allows you to work both in a closed loop and in a flow. Allows you to achieve the ideal result with the least loss and precise adjustment of the parameters inside the camera.

Smoke generators:

Universal DUCOMASTER units are equipped with a choice of two types of smoke generators: sawdust or friction.

Friction smoke generator

Has a low smoke temperature.
The resulting smoke – has a finely divided structure and a temperature of 2-3oC above ambient temperature. The low temperature of the smoke obtained in this way is much lower than the smoke temperature during smoldering – it makes it possible to create ideal conditions for cold smoking.

Sawmill smoke generator

High density of smoke allows to reduce time of smoking and gives golden color and appetizing aroma of production. The fume generator is unpretentious to the size of the fractions and the type of sawdust used (except for resinous wood species, sawdust dust);

Versions of universal smoking-cooking chambers DUCOMASTER

Technical characteristics of the automatic smoke chambers DUCOMASTER 

Type of smoking chamber DUCOMASTER	1	2	3	4	4
Number of frames 1х1х2 m., pcs.	1	2	3	4	4
Max. Loading, kg (diameter 55 Polyamide))	350	700	1050	1400	1400
Width       A (mm) B (mm) – sawdust smoke generator B (mm) – friction smoke generator	1500 2200 2000	1500 2200 2000	1500 2200 2000	1500 2200 2000	3000 3500 3700
Depth       C (mm) D (mm)	1280 1350	2380 2450	3480 3550	4580 4650	2380 2450
Height      E (mm) F (mm)	2700 3000	2700 3000	2700 3000	2700 3000	2700 3000
Chamber weight, kg	1200	1800	2500	3600
Chamber power with electric heating, kW (without the smoke generator)	35,7	71	106,1	141,3	141,3
Electric power of the chamber with steam heating, kW	3,1	5,9	8,7	11,5	11,5
Electric power of the chamber with gas heating, kW	3,4	6,3	9	11,8	11,8
The installed capacity of the smoke generator, kW: Sawdust friction	1 5,5	1 5,5	1 5,5	1 5,5	1 5,5
Compressed air pressure, Bar (min)	5	5	5	5	5
Compressed air consumption, l/h	13	14	15	16	16
Water pressure, Bar (min)	2	2	2	2	2
Water consumption during cooking, l / h	10	20	30	40	40
Steam pressure, Bar (min)	5	5	5	5	5
Steam consumption, kg/h	60	120	180	240	240
Gas supply, mBar	10	10	10	10	10
Gas consumption, m3 per hour / frame (averaged value)	4,6	7,5	11,25	15	15