Meat Smoking Chambers for COLD and HOT smoking ASC-1

Smoking chamber price Smoke generatorWe presenting you modern automatic chambers (ASC ECONOMY  package) equipped with equipment and components from leading manufacturers.

Advantages:

  • KNOW-HOW (improvement) of the air duct in the area of the circulation fan area is allowed to increase the efficiency of the impeller by 20% (the speed of smoke-air mixture at the nozzles 30 m/s). Reducing the time of all the processes in comparison with European chambers. As a consequence of the reduction of heat loss by at least 1-2% even against similar imported analogues.
  • Due to the modernization of the smoldering smoke generator chambers , we have improved the smoke-drying properties of the resulting smoke: increased its coloring and aromatic properties. Also it is made possible to significantly increase the density of the resulting smoke and eliminate the likelihood of fire chip. There is no fire in our smoke generators. We Guaranteed.

 

Overall performance of all chambers of the ECONOMY  package execution: Made of stainless steel AISI 430, automatic control panel МР 200. Cassette type smoke generator DK-40 steel 430. Included exhaust fan. The camera works automatically according to the specified programs. Only cleaning and replacement of cassettes in the smoke generator is done manually. Appearance and description scheme. The evaporator is designed to operate in summer conditions or high humidity conditions.

Typical performance of the equipment

1.1

Smoke-cooking heat chamber ASC-1 ECONOMY for COLD and HOT Smoking, electric capacity of 1 Euroframe

2.1

Smoke-cooking heat chamber ASC-2 ECONOMY for COLD and HOT Smoking, electric capacity of 2 Euroframe

3.1

Smoke-cooking heat chamber ASC-3 ECONOMY for COLD and HOT Smoking, electric capacity of 3 Euroframe

4.1

Smoke-cooking heat chamber ASC-4 ECONOMY for COLD and HOT Smoking, electric capacity of 4 Euroframe

Additional options:

Name of the equipment

5.1

The control panel Mikster iMAX 1000. Touchpad. Graphics, visualization.

6.1

Automatic washing with pump station *

7.1

Fully collapsible option. Price per 1 Euroframe. Allows you to bring in smoking chambers through the normal doorways and make the assembly of stainless steel panels in place

 

Universal automatic smoke-cooking plant1.1-6.1 Universal automatic smoke-cooking plant ASC.

 

Universal smoke-cooking plant ASC 1-4 GK and HK are designed for cold and hot smoking, drying, cooking, roasting, hot air roasting food etc.. Range of use – the production of meat products, fish products and other food products, technology that include any combination of heat treatment, drying and smoking.

Main technological and structural indicators

  • production on the basis of components from the world’s leading companies of Germany, France, Italy, Poland
  • technological support at all stages of the work
  • limit reduction cycles of the product heat treatment.
  • uniform exposure of heat treatment parameters (temperature, humidity, smoke, aerodynamic loading) at all points of the product loaded in the heat chamber
  • full automation of all technological processes
  • minimization of energy consumption
  • adaptation to day-and-night service
  • ease of equipment maintenance
  • reliability of all components and automation
  • minimization of heat losses during heat treatment of the product.

SAVINGS CALCULATION FOR MEAT cold-boiled pork (EXAMPLE).

Reference example for heat losses during smoking of boiled pork on our smoking chambers is 6-7%. The standard figure for many manufacturers is 10-12%. On average, up to 400 kg of cold boiled pork are placed on a 2-frame chamber. The time of smoking is up to 3.5 hours. For a shift up to 6 smoking cycles per day. Let’s take our “bad” number. The difference is between 10% (in any import) and 7% in our smoke chamber. This is 3% per one cycle of additional products. In addition to the excellent appearance, we get another 12 kg of additional products from each smoking on a 2-frame camera. For a day 12х6 = 72 kg of delicious cold boiled pork. On 20.05.14 the wholesale price of a boiled pork is 4,6 US Dollars. Those. at 72×4,6 = 331,2 US Dollars per day YOU GET MORE when using our smoking chamber. In a year the figure will be 82800 US Dollars (we took only 250 working days, and this is only at the expense of reducing heat losses. + Economic effect due to the reduction of smoking time and improvement of appearance.

 

The LOADING rates of POULTRY & MEAT processing production and the time of smoking on the automatic smoking chambers for certain types of sausages

Type of product

loading
frame

heat treatment cycle

(kg)

(min)

Sausages

Boiled sausage, sheath impermeable, ø65 mm

330

90

Boiled sausage, sheath impermeable, ø80 mm

380

110

Boiled sausage, sheath impermeable, ø100 mm

400

150

Boiled sausage, shell of biloba

180

300

Sausages, casing shell, ø32-34 mm

145

75

Sausages, sheath permeable, ø22-24 mm

125

60

Sausages, sheath is impermeable, ø22-24 mm

200

45

Semi-smoked sausage, sheath permeable, ø45-55 mm
Secondary smoking

200

90
240

Semi-smoked sausage, casing shell, ø38-42 mm
Secondary smoking

180

90
120

Meat delicacies

Pork neck

200

240

Carbonad

180

150

Breast

180

150

Pork ham

200

240

Beef fillets

180

240

Edge

60-100

150-170

Poultry

Carcase

160

120

Half-Carcase

180

120

Fourth-Carcase

200

100

Hock

200

90

Hip

220

70

Wing

180

50

Delivery package

#

Equipment, materials, documentation:

Amount

1

The universal heat chamber for 1-4 Euroframe, consisting of:

1 set.

1.01

The universal heat chamber 1-4 EuroframeASC-GK or HK

1 pc.

1.02

External stainless steel evaporator. It can work as a supply and closed version. Ideal for fish.

1 pc.

1.03

Closed type smoke generatorDG

1 pc.

1.04

The system of individual ventilation, full set

1 set.

1.05

The control cabinetSHU

1 pc.

1.06

Integrated cleaning system for connection to a foam generator

1 set.

1.07

The pneumatic foam generator

1 set.

1.08

Spare parts and components

1 set.

1.09

Cleaning fluid (concentrate)

30 L.

1.10

Technological wood chips (alder)

200 kg

1.11

The passport of the product and the operating instructions (full set)

1 set.

Smoke generator DK-40

 

  • It is intended for reception of a smoke-air mix and its feeding in the chamber during smoking products in a semi-automatic mode
  • closed type stainless steel
  • for the use of chips from non-limed wood and mixtures thereof
  • humidity of wood chips is not limited (natural)
  • recommended chip fraction – 4-20 mm (extended range)
  • filling the chamber with smoke to a working concentration of 5-8 min
  • manual filling of wood with adjustable dosage
  • manual ignition of chips
  • the estimated chip consumption in the active smoking mode is 6 kg / h

The control panel МР-200

  • It is ensured by the introduced basic heat treatment programs for all product groups
  • all text messages are in English
  • all set and valid parameters are permanently visible on the display (switching)
  • product type and heat treatment phase
  • temperature inside the chamber
  • temperature inside the product
  • relative humidity
  • smoke temperature at the smoke generator outlet
  • Program number
  • process step number
  • time of technological process step (remaining time)
  • actual current time
  • work of all executive mechanisms in real time
  • waterproof, washable control panel
  • programming through a glare-free film keyboard
  • up to 40 programs at any time, it is possible to enter, change, save
  • up to 30 technological steps in each program
  • mode “delta-varka” (preset, automatically maintained value of the temperature difference in the chamber and in the center of the product to improve the quality of the product)
  • access to creation and modification of programs is protected (the code is set by the staff)
  • the possibility of programming, storing and transferring technological programs from the processor of one thermal chamber to the processor of another using a removable medium (Plug & Play)
  • the possibility of expanding the functions of the program controller by the option “recorder and process archiver” with output to the computer

Technical characteristics of the automatic smoke chambers ASC  1-4

Installation type ASC-GC or HC

1

2

3

4

5

6

Number of frames 1х1х2 m., pcs.

1

2

3

4

5

6

Max. Loading, kg (diameter 55 Polyamide))

350

700

1050

1400

1750

2100

Width       A (mm)
B (mm) – sawdust smoke generator
B (mm) – friction smoke generator

 1500
2200
2000

 1500
2200
2000

 1500
2200
2000

 1500
2200
2000

1500
2200
2000

1500
2200
2000

Depth       C (mm)
D (mm)

1280
1350

2380
2450

3480
3550

4580
4650

5680
5750

6780
6850

Height      E (mm)
F (mm)

2700
3000

2700
3000

2700
3000

2700
3000

2700
3000
2700
3000
Chamber weight, kg

1200

1800

2500

3600

4700

4800

Chamber power with electric heating, kW (without the smoke generator)

35,7

71

106,1

141,3

176,5

211,7

Electric power of the chamber with steam heating, kW

3,1

5,9

8,7

11,5

14,3

17,1

Electric power of the chamber with gas heating, kW

3,4

6,3

9

11,8

14,6

17,4

The installed capacity of the smoke generator, kW:
Sawdust
friction
 

1
5,5

 

1
5,5

 

1
5,5

 

1
5,5

1
5,5

1
5,5

Compressed air pressure, Bar (min)

5

5

5

5

5

5

Compressed air consumption, l/h

13

14

15

16

17

18

Water pressure, Bar (min)

2

2

2

2

2

2

Water consumption during cooking, l / h

10

20

30

40

50

60

Steam pressure, Bar (min)

5

5

5

5

5

5

Steam consumption, kg/h

60

120

180

240

300

360

Gas supply, mBar

10

10

10

10

10

10

Gas consumption, m3 per hour / frame (averaged value)

4,6

7,5

11,25

15

18,75

22,5

Installation type ASC-GC or HC

1

2

3

4

5

6

Number of frames 1х1х2 m., pcs.

1

2

3

4

5

6

Max. Loading, kg (diameter 55 Polyamide))

350

700

1050

1400

1750

2100

Width       A (mm)
B (mm) – sawdust smoke generator
B (mm) – friction smoke generator

 1500
2200
2000

 1500
2200
2000

 1500
2200
2000

 1500
2200
2000

1500
2200
2000

1500
2200
2000

Depth       C (mm)
D (mm)

1280
1350

2380
2450

3480
3550

4580
4650

5680
5750

6780
6850

Height      E (mm)
F (mm)

2700
3000

2700
3000

2700
3000

2700
3000

2700
3000

2700
3000

Chamber weight, kg

1200

1800

2500

3600

4700

4800

Chamber power with electric heating, kW (without the smoke generator)

35,7

71

106,1

141,3

176,5

211,7

Electric power of the chamber with steam heating, kW

3,1

5,9

8,7

11,5

14,3

17,1

Electric power of the chamber with gas heating, kW

3,4

6,3

9

11,8

14,6

17,4

The installed capacity of the smoke generator, kW:
Sawdust
friction
 

1
5,5

 

1
5,5

 

1
5,5

 

1
5,5

1
5,5

1
5,5

Compressed air pressure, Bar (min)

5

5

5

5

5

5

Compressed air consumption, l/h

13

14

15

16

17

18

Water pressure, Bar (min)

2

2

2

2

2

2

Water consumption during cooking, l / h

10

20

30

40

50

60

Steam pressure, Bar (min)

5

5

5

5

5

5

Steam consumption, kg/h

60

120

180

240

300

360

Gas supply, mBar

10

10

10

10

10

10

Gas consumption, m3 per hour / frame (averaged value)

4,6

7,5

11,25

15

18,75

22,5

External evaporator for cold smoking systems

Due to the powerful external evaporator the opportunity to work with a humidity of 55% inside the smoking chamber and a temperature of up to 16 -18 ° C. Fast and efficient dehumidification and cooling of the products. Own production of evaporators and all nodes – complete quality control. In the photo on the right. Especially this evaporator operates effectively in the summer when the ambient temperature in the area about 30 ° C. But in the chamber is cold and dry air. Fast drying and smoking.

The built-in washing system with the foam generator or foam station

  • foam generator – 24 l.
  • mode “steaming chamber” before washing
  • filling foam generator and adjusting it to a concentration of the washing liquid in manual mode
  • 4 groups of built-in nozzles to supply the cleaning solution (washing, fan assemblies, valve, chimneys, air ducts and smoke generator)
  • switching each group of nozzles for supplying washing liquid
  • switching each group of nozzles for supplying water when washing the chamber after dissolution of the resin in the foam composition
  • application of foam when washing open inner surfaces of the internal chamber with the spray of foam generator
  • partial lock of open door when draining water after washing out of the chamber

 

Requirements for premises

  • ceiling height – no less than 330 cm
  • slope of the flooring under the base of the heat chamber, not more than 2% (1 cm at 1 meter of the floor)
  • floors are made on the construction job in the workshop of the tray sewerage
  • considered supply and exhaust ventilation of premises, including:
– the performance of the forced ventilation system chambers – 4000 m3 / h
– operating time of the ventilation system chamber, the average cycle of the product – 30%
  • the required mounting aperture:
– when the supply of heat chambers in ready implementation – 160 x 280 (h) cm
– when the supply of heat chambers in mounting blocks – 135 x 160 (h) cm

 

5.1 Option. The control panel Mikster 1000

Optional touch panel Mikster Poland in 1000 (pictured below). More convenient, ergonomic and efficient. Which displays all the processes occurring in the chamber + easy visual perception of the process in graphs. + output to a personal computer on every panel.

  • up to 99 programs at any time may enter, change, save
  • up to 99 process steps in each program

 

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Summary
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Aggregate Rating
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Brand Name
Equipment7.com - RZPO
Product Name
Smoking Chambers for COLD and HOT meat smoking (ECONOMY package)
Price
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