Climatic installations

Cooling hot smoked products and boiled sausages.

Intensive cooling chambers ensure the fastest passage of the critical temperature zone, which contribute to the development of microbes and thus prevents the development of microorganisms, which leads to a significant increase in the shelf life of the product.

The unit is a heat-insulated cooling chamber intended for intensive cooling of hot smoked products and boiled sausages with interval showering and air cooled flow according to the technologies specified by the operator, which are introduced into the memory of the control system.

The main advantage of the technology of using the intensive cooling chambers KIO is the fastest cooling of the product, less loss of moisture and, as a result, an increase in the yield of the product, as well as an increase in the shelf life due to the minimal growth of bacteria.

During the working process, the MP-100 control system monitors the operation of the ECC unit and the set temperature parameters in the comparison mode of the set and actual values. During the operation of the camera, cooler air is automatically selected either from the outside or from the room, which optimizes the cooling process and energy consumption.

During pre-cooling, the product is usually throttled with water until reaching 30 ° C. For convenience of work in the chamber of intensive cooling KIO the floor drain is made. Cooling is then effected without choking through a stainless air cooler, which operates on freon.

Due to intensive cooling in the chillers of intensive cooling, the KIO ensures the fastest passage of the critical temperature zone, which contributes to the development of microbes and thereby prevents the development of microorganisms, which leads to a significant increase in the shelf life of the product and the preservation of its best flavor properties.

Cooling hot smoked products

 

Example of a cooling program

Step

Process

t, ºС
camera

t, ºС
product

Pause injection
(pulse – 2 seconds)

1

2 – Intensive shower + slow ventilation

 – –

45

20

2

4 – Shower + slow ventilation

– –

30

20

3

7 – Air cooling + quick ventilation

– –

10

– –

Initial parameters:

  • Product: sausages
  • Shell diameter: 30 mm
  • Initial temperature: 63 ºС
  • Loading: 3 frames of 360 kg
  • Cooling water temperature: 18 ºС
  • Cooling air temperature: 22 ºС

Time, min

t, ºС
product

t, ºС
cameras

Process

0
3
6
9
12
13

63
59
55
50
46
45

28
24
24
24
23
23

2 – Intensive shower + slow ventilation
Impulse – 2 seconds
Transition to the next step at t = 45 ºС in the product

13 min

: TOTAL

0
3
6
9
12

44
40
37
34
32

23
22
21
21
20

4 – Shower + slow ventilation
Impulse – 2 seconds
Pause – 20 seconds
Transition to the next step at t = 30 ºС in the product

12 min

: TOTAL

0
3
6
9
12
15
18
21
24
27
30

30
28
26
24
22
20
18
16
14
12
10

20
19
17
15
13
11
9
7
5
4
3

7 – Air cooling + quick ventilation
Air cooling to the temperature in the product
t = 10 ºС

30 min

: TOTAL

55 min

:TOTAL TIME

When cooled with closed flaps, the surface of the product remains moist and does not dry out.
The percentage of losses is 1.5%.
Additional equipment of the camera with the option for low-pressure steam cooking, will expand the scope of the equipment, as well as optimize production.

Technical specifications of Intensive cooling chambers.

ParameterKIO 5000KIO 7500KIO 10000
Range of temperatures in the chamber, ºС

+1 to t
of the environment

+1 to t
of the environment

+1 to t
of the environment

Number of programs to remember

40 to 30 steps

40 to 30 steps

40 to 30 steps

Number of fan revolutions, rpm

1400/2800

1400/2800

1400/2800

Power consumption (without refrigeration unit), kW

8,6

13

17

Voltage, V

380

380

380

Water pressure, MPa

0,4 – 0,5

0,4 – 0,5

0,4 – 0,5

Air pressure, MPa

0,4 – 0,6

0,4 – 0,6

0,4 – 0,6

Consumption of compressed air, l / h, not more than

8

13

16

Water consumption, l / h, not more than (max)

2000

3000

4000

The water flow is optimal (at t water = 14 ° C), l / h

150

225

300

Cooling capacity, kW

30

45

60

Overall dimensions, mm:
– length
– Width
– height

2450
1860
3010

3550
1860
3010

4650
1860
3010

Weight, kg

1350

2050

2700

Technical specifications
Regulating ranges:

  • temperature from +12 to +30 ºС
  • humidity from 70 to 98%
  • speed of air flow from 0,1 to 0,8 m / s

Climatic installations Klimatronik for ripening and smoking of smoked sausages, without refrigerating machines

installation type KLIMATRONIKNumber of framesnumber of rowsinternal camera dimensionsarea of sandwich panels, m²capacity of refrigerating machine, kWInstalling power with smoke generator, kW
ширина мглубина мвысота м
KLK-6

6

2

3,3

4,6

3,0

69

10,2

21,4

KLK-8

8

2

3,3

5,8

3,0

81

13,6

21,4

KLK-10

10

2

3,3

7,0

3,0

92

17

29,4

KLK-12

12

2

3,3

8,0

3,0

103

20,4

35,2

KLK-14

14

2

3,3

9,2

3,0

114

23,8

40,4

KLK-16

16

2

3,3

11,0

3,0

134

27,2

49,2

KLK-18

18

2

3,3

12,7

3,0

149

30,6

51,5

KLK-20

20

2

3,3

11,5

3,0

137

34

60,7

KLK-22

22

2

3,3

12,6

3,0

148

37,4

66,0

KLK-24

24

2

3,3

13,8

3,0

160

40,8

71,5

Climatic installations Klimatronik for ripening, drying and storage of raw smoked sausages, without refrigerating machines

installation type KLIMATRONIKNumber of framesnumber of rowsinternal camera dimensionsarea of sandwich panels, m²capacity of refrigerating machine, kWInstalling power with smoke generator, kW
ширина мглубина мвысота м
KLSD-12

12

2

3,3

8,0

3,0

103

8,2

15,3

3

4,5

5,6

3,0

95

KLSD-16

16

2

3,3

11,0

3,0

134

11

20,9

4

6,2

5,6

3,0

116

KLSD-18

18

2

3,3

12,7

3,0

149

12,3

20,9

3

4,5

8,0

3,0

120

KLSD-20

20

2

3,3

13,8

3,0

161

13,6

26,0

4

6,2

6,9

3,0

131

KLSD-24

24

2

3,3

16,0

3,0

184

16,3

26,0

3

4,5

11,0

3,0

155

4

6,2

8,0

3,0

146

KLSD-28

28

2

3,3

18,3

3,0

205

19

34,0

4

6,2

9,2

3,0

159

34,0

KLSD-30

30

3

4,5

13,8

3,0

184

20,4

34,0

KLSD-32

32

4

6,2

11,0

3,0

186

21,8

39,4

KLSD-36

36

3

4,5

16,0

3,0

210

24,5

39,4

4

6,2

12,7

3,0

205

KLSD-40

40

4

6,2

13,8

3,0

220

27,2

59,7

KLSD-44

44

4

6,2

15,0

3,0

234

30

65,0

KLSD-48

48

4

6,2

16,0

3,0

249

32,6

70,5

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Summary
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Aggregate Rating
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Brand Name
Equipment7.com - RZPO
Product Name
Intensive cooling chambers KIO
Price
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